High-Tech Smart Card Solutions for a Secure Digital Future

Thales DIS BPS Germany delivers secure smart cards and RFID tech for ID, transport & access – with full in-house production and global certifications. (Picture: Thales DIS BPS Germany)

High-Tech Smart Card Solutions for a Secure Digital Future

Thales DIS BPS Germany · June 16, 2025 · 3 min

In an increasingly connected and digital society, secure identity is more than a technical necessity – it’s the cornerstone of daily life. Whether communicating across time zones, working remotely, or accessing public services and infrastructure, people rely on trusted, secure authentication.

At the very heart of this evolution lies card technology — a foundational component of digital identification.

One of the leading innovators in this field is Thales DIS BPS Deutschland GmbH, a key player in the development and manufacturing of high-quality smart cards and transponder solutions.

End-to-End Competence in Secure Card Technology

Thales DIS BPS Germany stands out with its complete in-house production capabilities, from module manufacturing and antenna configuration to final card lamination and electrical testing. The company specializes in contactless, contact-based, and dual-interface smart cards, including custom transponder designs such as mini cards and key fobs.

The entire process is supported by a high degree of vertical integration, which allows the company to maintain quality, react flexibly to customer needs, and implement customized solutions rapidly.

What makes this possible is not only the technical expertise of the team but the deep-rooted commitment to innovation. The material compositions, production equipment, and even many programming elements are developed in-house. With this level of control, Thales ensures that customer-specific requirements — from durability to form factor and functionality — are met with consistency and precision.

Comprehensive Solutions Across All Frequency Ranges

Thales DIS BPS Deutschland provides smart card and transponder solutions across the complete RFID frequency spectrum:

  • LF (125 kHz)

  • HF (13.56 MHz)

  • UHF (800–900 MHz)

This range supports applications from public transport and parking systems to loyalty cards, industrial tracking, and secure identification. Whether it's a rugged RFID key fob for outdoor environments or a dual-interface smart card for highly secure access systems, Thales delivers technology that is both robust and user-friendly.

Among the product highlights are:

  • Dual-interface cards (Coil-on-Module, DIS soldering technology, hybrid models)

  • E-datapage inlays for identity documents

  • Contactless transponders in custom shapes and constructions

  • Contact cards with optional SIM punching and custom chip integration

  • Modules for high-security SAM applications in sectors like public transport

Contact Smart Cards and Customized Security Features

In addition to contactless solutions, Thales DIS BPS Deutschland offers contact smart cards with fully modular production lines. These cards can be programmed and initialized according to customer specifications, enabling plug-and-play security in industrial or governmental applications. Optional SIM punching – such as 4-fold plug-in, 6-contact Micro SIM, or 8-contact Micro SIM – further expands integration into compact or embedded devices.

With in-line quality checks, sophisticated chip programming, and flexible configuration options, Thales ensures that each product is ready to use right out of the box.

Innovation Rooted in Vertical Integration

The company’s module manufacturing uses gold-plated epoxy fiberglass as a carrier and supports semiconductors from all major chip manufacturers, as well as customer-specific chip solutions. With chip areas of up to 25 mm², Thales offers a uniquely scalable and customizable platform for advanced card solutions.

Thanks to its vertically integrated structure and high degree of automation, Thales DIS BPS Deutschland can offer short lead times, flexible production, and high reliability – even for complex or specialized projects.

Certified Quality and Global Reach

The smart cards and transponders by Thales DIS BPS Germany are certified by organizations including Arsenal, VDV core application, and BSI. With such certifications, Thales products are trusted by customers across a variety of industries and used in demanding environments worldwide – from ski resorts and mobility hubs to industrial sites and digital identity programs.

Conclusion:
Thales DIS BPS Deutschland GmbH is not just a smart card manufacturer – it’s a strategic partner for the future of secure identification. Through a combination of deep R&D, proprietary technology, and an unwavering commitment to quality, Thales delivers solutions that bridge the gap between technical complexity and real-world usability.

As our digital society continues to grow, Thales stands ready to deliver the secure, adaptable, and high-performance solutions that tomorrow demands — today.

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